Designed precision alignment tooling to assemble a 7 element relay lens for the Boeing 787 Dreamliner. Required design of over 100 parts, half of which required sub-mil tolerancing. Lens worked flawlessly.


CAD version


Real thing

Many other tools designed. This is a sample of just 1 tool out of a large set used to assemble a lens assembly. Tolerances are down in the “tenths”.